Heavy mining equipment working at an open-pit mine site

Mining

Sub-headline: Maximising availability in the world's harshest environments. From pit to port, Delta-Xero provides ultra-fine fluid conditioning that protects heavy mobile equipment (HME) and stationary assets from the abrasive dust and moisture that drive up total cost of ownership. 

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Hydraulic system on heavy construction machinery

01

Heavy Construction Machinery Hydraulics - Excavators, Loaders & High-Pressure Hydraulic Systems

APPLICATION

  • High-pressure hydraulic systems on large mining excavators

  • Wheel loaders, dozers, and articulated dump trucks

  • Drill rigs and blast-hole drilling hydraulic circuits

  • Surface mining and quarrying mobile plant

THE PROBLE

  • Sub-micron silica and dust particles act as an abrasive grinding paste in hydraulics

  • Bore scoring, pump cavitation, and valve failure result from silt ingression

  • Standard OEM filters fail to capture the 1–5 micron particles causing most wear

  • Hydraulic rebuilds in remote locations involve complex logistics and huge cost

DELTA-XERO SOLVES THIS BY

  • Capture contaminants down to 0.1 micron through continuous kidney-loop filtration

  • Maintain hydraulic oil at ISO 4406 levels as low as 14/12/9 in the harshest conditions

  • Extend hydraulic pump and actuator life by up to 200% through ultra-fine filtration

  • Reduce cost-per-hour significantly across high-value mobile construction assets

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Earthmoving and heavy mobile equipment at a mine site

02

Earthmoving & Heavy Mobile Equipment (HME) - Haul Trucks, Dozers, Motor Graders & LHDs

APPLICATION

  • Engine lubrication and transmission systems for haulage fleets

  • Final drive and differential lubricant circuits on heavy haulers

  • Underground LHD (Load-Haul-Dump) and mining truck powertrains

  • Motor grader and scraper drivetrain lubrication

THE PROBLE

  • Constant thermal cycling depletes lubricant additives and causes metal-to-metal contact

  • Varnish and oxidation in transmission systems lead to expensive premature failure

  • A single gearbox failure in a remote pit costs hours of lost production

  • High waste oil volumes create environmental and logistical disposal burdens

DELTA-XERO SOLVES THIS BY

  • Continuously remove moisture and oxidation by-products to keep lubricants 'prime'

  • Extend oil drain intervals by 4–5× through condition-based fluid management

  • Reduce waste oil generated on-site and support ESG and decarbonisation targets

  • Keep primary movers in the pit longer between services through fluid conditioning

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Diesel power generation hub at a mine site

03

Mobile Power & On-Site Generation - Remote Mine Site Diesel Power Hubs & Gensets

APPLICATION

  • Bulk diesel storage tanks for remote mining power hubs

  • Primary and standby diesel generators for processing plants

  • Worker camp and light-vehicle fuel storage systems

  • Temporary and semi-permanent mine site power infrastructure

THE PROBLEM

  • Bulk fuel stored on-site is highly susceptible to water condensation and diesel bug

  • Contaminated fuel leads to power trips, injector damage, and generator failure

  • High soot loading in generator oils thickens lubricants and reduces fuel efficiency

  • Remote logistics make every generator failure an expensive, time-consuming event

DELTA-XERO SOLVES THIS BY

  • Reduce diesel contamination by 99.8% and water by 99.5% with single-cartridge polishing

  • Eliminate microbial diesel bug to guarantee generation reliability in remote locations

  • Reduce fuel consumption and CO2 by up to 10% through clean-fuel combustion

  • Support decarbonisation and ESG targets while lowering total site energy cost

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