Manufacturing August 24th, 2026

Insights on Manufacturing Industry

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Hydraulic Oil Analysis explained

Hydraulic Oil Analysis Explained: How to Read a Report Before It Causes Downtime

This article explains how to read a hydraulic oil analysis report and act on it before a failure reaches the shop floor. It covers what each test measures - ISO 4406, water, viscosity, TAN, wear metals and MPC varnish - and why particle count and water warn you early while wear metals only confirm damage done. Real before-and-after data from Stadco's stamping presses shows a result that looked acceptable at the coarse particle size but was severely contaminated in the fine sizes. Useful for maintenance and reliability teams deciding between filtration, monitoring or an oil change

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